MedDevice-Catalog Biocompatibility 2

Biocompatibility Testing

IN THIS SECTION

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Irritation Testing                                                         Back to Top
Irritation (reactivity) tests assess the localized reaction of tissues to device materials or extracts. For ocular, dermal and mucosal tissue contact, the appropriate test is selected. For breached tissue and blood contact, the intracutaneous test is usually selected and uses only extracts. The dermal irritation test usually involves direct contact with the test material. The mucosal irritation test can involve either direct contact or use of extracts. The ocular tests usually use extracts. Extracts are prepared using solvents that will extract either hydrophilic (polar) or lipophilic (non-polar) compounds which may be present in the device materials.
900600

USP Intracutaneous 
Irritation Test
(2 rabbits per extract or
pair of extracts)

An extract of the device or biomaterial is prepared in up to four (4) standard USP extraction solutions and is injected intracutaneously into rabbits to assess the irritancy of extractable compounds that may exist in the biomaterial. The animals are observed for dermal reactions over a 72-hour period. If the animals exposed to the test article extract do not show significant signs of irritation above those observed in the concurrent test control groups, the test article passes the test. Gross photography may be requested. Additional fees apply.

EXTRACT OPTIONS 
• Normal Saline • 5% Ethanol in Saline
• Cottonseed Oil • Polyethylene Glycol
Note: For ISO, normal saline and/or cottonseed oil extracts are
recommended. Sample preparation complies with ISO10993-12.

Specify one set of extraction conditions: 
121°C/1hour,     70°C/24 hours,    50°C/72 hours,     37°C/72 hours

TURNAROUND TIME
26 days (GLP)

SAMPLE REQUIREMENTS (per extract)

By Thickness

By Weight

<0.5mm thick>0.5mm thick
120 cm260 cm24 grams
910700

ISO Intracutaneous 
Irritation Test
(3 rabbits per extract or
pair of extracts)


910790

Test material coming in direct or indirect contact with mucosal tissue can be assessed as to its irritation potential by repeated instillation of an extract into rabbit vaginas. Acute irritation is evaluated by gross observation and histopathology of the vaginal mucosa and submucosa. Usually an application is performed on each of five days unless longer treatment is indicated due to the use of the device.

EXTRACT OPTIONS 
• Normal Saline • Cottonseed Oil 
Note: For ISO, normal saline and/or cottonseed oil extracts are
recommended. Sample preparation complies with ISO10993-12.

Specify one set of extraction conditions:
 
121°C/1hour,     70°C/24 hours,    50°C/72 hours,     37°C/72 hours

TURNAROUND TIME 63 days (GLP)

SAMPLE REQUIREMENTS (per extract)

By Thickness

By Weight

Liquids

<0.5mm thick>0.5mm thick
600 cm2300 cm2

20 grams

10 mL
ISO Vaginal Mucosal Irritation Test (6 rabbits per extract)

 


910810

Three rabbits receive a 0.1 ml dose of a polar (normal saline) or nonpolar (cottonseed oil) extract of the test material into one eye of each rabbit. After a 24-hour exposure, the eye is flushed and the conjunctiva, cornea and iris are evaluated for up to 72 hours for acute irritation or injury. Test materials should be prescreened using the Cytotoxicity Agarose Diffusion Test.

EXTRACT OPTIONS 
• Normal Saline • Cottonseed Oil 
Note: For ISO, sample preparation complies with ISO10993-12.

Specify one set of extraction conditions:
 
121°C/1hour,     70°C/24 hours,    50°C/72 hours,     37°C/72 hours

TURNAROUND TIME 26 days (GLP)

SAMPLE REQUIREMENTS (per extract)

By Thickness

By Weight

<0.5mm thick>0.5mm thick
120 cm260 cm2

4 grams

Ocular Irritation Test [Topical]
(3 rabbits per extract)

 


910820

A 0.15 ml dose of test material extract is injected with a fine-gauge needle into the anterior chamber of one eye. At the same time, a vehicle control is injected in the same manner into the opposing eye. Over the 3-day exposure of the test, the reaction to the injected substance is evaluated using a slit-lamp microscope and the degree of reaction is scored using a standard scoring system. The test material passes the test if the test article extract does not produce irritation to a significantly greater degree than the control material. Test materials should be prescreened using a cytotoxicity test.

EXTRACT
Balanced Salt Solution (BSS)
Note: For ISO, sample preparation complies with ISO10993-12.

Specify one set of extraction conditions:
 
121°C/1hour,     70°C/24 hours,    50°C/72 hours,     37°C/72 hours

TURNAROUND TIME 26 days (GLP)

SAMPLE REQUIREMENTS 

By Thickness

By Weight

<0.5mm thick>0.5mm thick
120 cm260 cm2

4 grams

Intraocular Irritation Test 
(6 rabbits)

 


910699
 

This test is performed to assess the potential for topical irritation from acute exposure or use of the device material. The material is applied to intact skin of three (3) rabbits and left in contact for 4 to 24 hours. An estimate of irritation, erythema (redness) and edema (swelling) is made during the next 72 hours. Histopathologic evaluation and photomicrographs (gross and histologic) will also be provided at the request of the sponsor. Additional fees apply.

Note: Sponsor specifies contact duration (4 hours to 24 hours) on test request form.

SAMPLE REQUIREMENTS 
At least 12 one-square-inch portions of the test material.
10 ml of liquid.

TURNAROUND TIME 23 days (GLP)




ISO Primary Skin Irritation Test
(3 rabbits)
 
Pyrogenicity Testing (In Vivo)                                 Back to Top
Pyrogenicity tests determine the potential of materials, extracts, and/or a finished device to induce a pyrogenic (fever) response.
Note: Bacterial endotoxin (the most commonly encountered type of pyrogen) can be readily detected and quantified using the in vitro Limulus Amebocyte Lysate (LAL) Test. For information on LAL tests, see this catalog’s "Endotoxin’ section.
900750

The test articles are prepared in a sterile solution, which is injected intravenously into three (3) rabbits to assess pyrogenicity. The animals are observed over a 3-hour period for an increase in body temperature. If the animals exposed to the solution do not show significant increase in body temperature, the test article passes the test. If any single animal of the three has a temperature increase above the acceptable range, the test can be continued with 5 additional animals at client’s request. (See below.)

SAMPLE REQUIREMENTS
Transfusion / Infusion Assemblies and Similar Devices:
10 device assemblies to represent the lot under test.

Blood and Tissue Contact Devices:
10 devices to represent the lot under test.

TURNAROUND TIME 24 days (GLP)

USP Rabbit Pyrogen Test
(3 rabbits)

 


900770

An extract of the test article is prepared in a sterile saline solution and injected intravenously into three (3) rabbits to assess pyrogenicity. The animals are observed over a 3-hour period for an increase in body temperature. If the animals exposed to the test article extract do not show significant increase in body temperature, the test article passes the test. If any single animal of the three has a temperature increase above the acceptable range, the test can be continued with 5 additional animals at client’s request. (See below.)

EXTRACT
Normal Saline

Specify one set of extraction conditions:
 
121°C/1hour,     70°C/24 hours,    50°C/72 hours,     37°C/72 hours

TURNAROUND TIME 24 days (GLP)

SAMPLE REQUIREMENTS 

By Thickness

By Weight

<0.5mm thick>0.5mm thick
900 cm2450 cm2

30 grams







ISO Rabbit Pyrogen –
Materials Mediated
(3 rabbits)

 


900755

See USP Rabbit Pyrogen and ISO Rabbit Pyrogen – Materials Mediated tests above. Continuation of testing is at client's request. Additional fees apply.

EXTRACT
Normal Saline

EXTRACT conditions:
 
Same as original test

TURNAROUND TIME 23 days (GLP)

SAMPLE REQUIREMENTS 

By Thickness

By Weight

<0.5mm thick>0.5mm thick
1350 cm2675 cm2

45 grams





Rabbit Pyrogen Test Continuation
(5 rabbits)

 

 
Sensitization Testing                                                  Back to Top

These tests estimate the potential for contact sensitization of devices through the testing of appropriate materials or extracts. The guinea pig has historically been the animal model of choice. The exact study protocol selected is based on the intended use of the device. In general, the Magnusson-Kligman Guinea Pig Sensitization Test is the most sensitive test protocol for the evaluation of weak, moderate and strong sensitizers. For device materials coming in contact with intact skin, the modified Buehler Patch test is available as an option.


900800

Guinea Pig Maximization for Sensitization
[Magnusson-Kligman]

Guinea pigs are exposed to the extract twice within a two-week period (Inductions I and II). The animals are re-exposed (challenged) 10-14 days after Induction II by placing fresh extract in contact with previously unexposed skin. Over a 72-hour period, the animals are observed for signs of a delayed allergic response when compared to a control group. If the test results are equivocal, a re-challenge can be conducted within 7-10 days of the initial challenge.

NUMBER OF ANIMALS 
M-K Protocol
                ISO Protocol
10 test                                  10 test
3 irr. controls                    5 neg. controls
2 pos. controls                   5 irr. controls

EXTRACT OPTIONS
• Normal Saline • Cottonseed Oil 
Note: For ISO, sample preparation complies with ISO10993-12.

Specify one set of extraction conditions:
 
121°C/1hour,     70°C/24 hours,    50°C/72 hours,     37°C/72 hours

TURNAROUND TIME 47 days [Magnusson-Kligman] (GLP)
                                   60 days [ISO] (GLP)

SAMPLE REQUIREMENTS (per extract)

By Thickness

By Weight

<0.5mm thick>0.5mm thick
360 cm2180 cm2

12 grams





900850

ISO Maximization Sensitization Test

 


900899

Guinea pigs are patched with the test material three times per week for three weeks during the Induction Phase. After a two-week recovery period, the animals are topically challenged with similar patches of the test material to assess for delayed contact sensitization.

NUMBER OF ANIMALS 
10 test / 5 controls

SAMPLE REQUIREMENTS 
Solid Sheets: 150 x 1 in2
Liquid: 60 ml

TURNAROUND TIME 63 days (GLP)

Repeated Patch Dermal Sensitization Test
[Buehler method modified
for medical devices]
 
Subchronic (Subacute) Toxicity Testing               Back to Top

Subchronic toxicity is assessed after single or multiple exposures to extracts of device materials. The exposure period is longer than typical acute toxicity tests, but not exceeding 10% of animal lifespan. Subchronic studies involve expanded evaluations and can include systemic changes, local irritation, body weight, blood values and tissue changes as part of the protocol. The length of time for the test and the parameters evaluated will depend on the end use of the device. AppTec will assist you in the test program design.


14 Day Subchronic Toxicity Test in Mice 

Multiple extracts of a device are prepared with standard polar and/or nonpolar vehicles and injected into 6 male and 6 female mice over a 14-day period. Two similar control groups are also injected with control vehicle. The animals are observed during the 14-day period for signs of toxicity and are subjected to a gross observation at study termination. The test article passes if the test parameters (weight, survival, clinical observation and gross necropsy) are not significantly different from the concurrent control animal parameters. Other parameters, such as hematology, clinical chemistry and histopathology, may also be evaluated. Additional fees apply. [For test codes, see test listings below.]

Tests 800530 and 800532 are recommended for medical devices categorized as "prolonged contact" (24 hours to 30 days).

Tests 800531 and 800533 are recommended for medical devices categorized as "permanent contact" (more than 30 days).

EXTRACT OPTIONS
• Normal Saline • Cottonseed Oil 
Note: For ISO, sample preparation complies with ISO10993-12.

Specify one set of extraction conditions:
 
121°C/1hour,     70°C/24 hours,    50°C/72 hours,     37°C/72 hours

TURNAROUND TIME 57 days (GLP) 
plus time of longest parameter selected below.

EVALUATION OPTIONS
Additional parameters that may be used in assessing adverse biological effects:

800270 Clinical Chemistry for 14-Day Subchronic Testing
Add 40 days to turnaround time above.

800260 Hematology for 14-Day Subchronic Testing
Add 40 days to turnaround time above.

800210 Histopathology for 14-Day Subchronic Testing
Add 56 days to turnaround time above.

SAMPLE REQUIREMENTS (per extract)

By Thickness

By Weight

<0.5mm thick>0.5mm thick
600 cm2300 cm2

20 grams



800530

Subchronic Intravenous Toxicity
in Mice (5 repeat dose)

800532
Subchronic Intraperitoneal Toxicity in Mice (5 repeat dose)

800531
Subchronic Intravenous Toxicity
in Mice (10 repeat dose)

800533
Subchronic Intraperitoneal
Toxicity in Mice (10 repeat dose)

 
Systemic (Acute) Toxicity Testing                          Back to Top

Acute systemic toxicity tests estimate the potential harmful systemic effects from a single exposure to polar or nonpolar extracts of device materials.

900700

USP Acute Systemic Toxicity Test

An extract of the device or biomaterial is prepared in up to four (4) standard USP extraction solutions and injected into mice (10 per extract) to assess the toxicity of extractable compounds that may exist in the biomaterial. The animals are observed over a 72-hour period. If the animals exposed to the test article extract do not show signs of toxicity greater than the concurrent control groups, the test article passes the test.

EXTRACT OPTIONS 
• Normal Saline • 5% Ethanol in Saline
• Cottonseed Oil • Polyethylene Glycol
Note: For ISO, normal saline and/or cottonseed oil extracts are
recommended. Sample preparation complies with ISO10993-12.

Specify one set of extraction conditions: 
121°C/1hour,     70°C/24 hours,    50°C/72 hours,     37°C/72 hours

TURNAROUND TIME
26 days (GLP)

SAMPLE REQUIREMENTS (per extract)

By Thickness

By Weight

<0.5mm thick>0.5mm thick
120 cm260 cm24 grams
901770

ISO Acute Systemic Toxicity Test
 
Chronic Toxicity, Carcinogenicity Testing
Reproductive Toxicity                                             
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These tests are often long-term studies that can extend for a period of up to two years or longer. If the device involves new chemistry that (from material characterization and exposure assessments) indicate a high enough risk, one or more of these studies may be necessary. If this is the case, contact your Account Manager for assistance in designing an appropriate long-term study.

 
Finished Product Release                                        Back to Top


800510

This assay is designed to serve as a safety evaluation for lot release. A single unit or device is extracted with sterile saline solution and injected intravenously into five mice to assess the acute toxicity of the device. The animals are observed over a 48-hour period. If the animals survive the injection with no signs of toxicity, the device passes the test.

EXTRACT
Normal Saline

Specify one set of extraction conditions:
 
121°C/1hour,     70°C/24 hours,    50°C/72 hours,     37°C/72 hours

SAMPLE REQUIREMENTS
One (1) device to represent the lot under test.

TURNAROUND TIME 25 days (GLP)




USP Safety Test in Mice
(5 mice)

A comprehensive range of additional finished product release tests is available, including
Rabbit Pyrogen tests and Bacterial Endotoxin (LAL) tests [see "Endotoxin" section].

Please contact your AppTec Account Manager for more information.

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